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Andy
Burrows is quite proud of his GD427, and justifiably
too, because his Cobra replica is unique in a number
of areas when compared to other fake snakes on the market.
Up until recently, this uniqueness has been based around
the body and chassis construction but with his new suspension
designs he has also set new standards for the market
to follow.
When
Andy came to design his chassis he had a number of important
objectives to achieve. Without stating the obvious,
strength was one, but light weight was another. In order
to get a ladderframe chassis torsionally strong it has
to be big, and that means weight penalties. Spaceframe
construction was another alternative, but a backbone
chassis achieved a number of things that would have
been difficult to obtain with the former.
A
backbone set‑up makes assembly during the build‑up
nice and uncluttered whilst enclosing the drivetrain
is a substantial safety cage. Combined with GD's unique
body construction, the chassis can be fully built with
suspension, engine and gearbox, wiring, brakes, steering
and almost everything else in place prior to fitment
of the body. The chassis then acts as a positioning
jig for the body, with precise construction tolerances
ensuring that it is impossible for the builder to misalign
the body on the chassis.
Using
a backbone chassis means that the body has to be self‑supporting,
and in order to achieve that you're looking at a monocoque
type construction. Front and rear bulkheads become moulded‑in
structures with a honeycomb sandwich floor and foam
filled sills and side panels. Every panel is designed
in such a way as to spread loads through the whole structure
and reduce the pressure on any one area.
The
way in which the body is fitted onto the chassis is
also unique. The body is completely isolated from the
chassis by special rubberised isolation mounts, of which
there are fourteen dotted around the chassis at various
location points. There are two main reasons for this
method of location. The first is to help reduce feedback
from the drivetrain and chassis into the body, so reducing
fatigue and increasing driver comfort. The second is
to make later removal of the body for any major mechanical
servicing firstly possible and secondly easy. Through
cunning location of the brake and clutch reservoirs
it is, I am told, merely a ten minute job to remove
the body and reveal the exposed chassis and mechanicals
below. That's an excellent idea.
Up until recently, the only GD427 you could
buy used the Jaguar based suspension common to most
Cobra replicas and many other exotic GTs and open‑tops.
The blue car in the pictures is based around this running
gear. It has been built by farmer, David Hodgeson, and
his aim was clearly the retro look, with full knock‑on
wire wheels and reasonable profile tyres. I've always
been intrigued by the GD body styling, which is slightly
different to most 427 replicas you find on the market.
But rather than straying from the path of replication
it is merely linked more closely to the earlier Mk3
289 Coil Spring Cobra. Perhaps most distinctive are
the more slender, less bulbous rear wings.
With the traditional 15" wire wheels
from a Jaguar, David's car really looks the part when
combined with all the usual Cobra brightwork and traditional
leather interior. The paint finish was done locally
and is more workmanlike than concours, but the car is
used regularly and hard, so that's probably not a bad
thing. Under the bonnet nestles the familiar Rover V8
lump, which received a comprehensive re‑build
and mild tuning by David before it found its new home.
Clearly it's the mechanical side of things that are
this builder's forte and the engine bay is a great example
of smart presentation and attention to detail.
The interior also shows signs of David's
mechanical and welding skills. There's a beautifully
presented floormounted handbrake made from all sorts
of bits including part of a motorcycle front strut!
In operation it's beautifully smooth and refined. The
gearbox has been modified to bring the gearlever slightly
further forward on the tunnel. Even the gearstick itself
is homemade and includes a slick lift‑up reverse
gear lock‑out. Terrific.
David is well over 6' and has repositioned
the pedals to give him the correct length. Consequently
for most other people, either the pedals are a little
too far away for the steering wheel or a little too
close depending on adjustment of the seat. Still, it's
not enough to make driving impossible.
Fire up the Rover and two underslung exhausts
issue a familiar Rover V8 woofle...aah, this is the
life. Out on the road it soon becomes clear that David
has wound the adjustable coil‑over dampers up
quite hard and the car feels a tad harsh over undulating
back roads. It's just enough to make long journeys a
bit more tiring than they ought to be in a car of this
nature. On my return it transpires that the wire wheels
have 7" rims instead of the intended 6" ones
and with the suspension set softly, cause the higher
profile Goodyears tend to scuff the wheelarches over
the bumps. It's a real shame that rather overshadows
what is clearly a nicely tempered roadster.
The steering, perhaps as a result of the
harder suspension and the need to run 25lbs pressure
in the tyres due to the fitment of inner tubes, is a
bit on the light side for my liking but firms up really
nicely in the corners to give that vital feedback needed
to push on through the twisty bits with confidence.
Whilst the clutch and accelerator pedal
are both light and progressive, the brake pedal is rock
solid in operation. There's no brake servo and this
is one of around ten GDs supplied with the Tilton pedal
box assembly using twin brake master cylinders and bias
control front to back. I've normally had nothing but
praise for these units but on the GD the brakes, whilst
highly effective, are too solid to give the beautifully
progressive feel that was clearly evident on the other
two cars.
The Rover V8 engine is surely the most
commonly fitted unit in the Cobra replica fraternity
and on this car was reputed to be putting out around
180bhp. It provided the Gardner Douglas with quite adequate
performance without being a shocker, although as the
revs climbed above 4000rpm the exhaust note became somewhat
harsh rather than raucous. Still, it was enough to give
the car a good turn of speed and David's home‑made
gearlever clicked its way through the 5speeds with
a beautifully classic feel.
Mine was an all‑too‑brief drive
of the car that, due to harsh back roads, sadly highlighted
the over‑firm set‑up imposed by slightly
unsuited wheel sizes. That said, the suspension feels
well set‑up with no nasty geometry shocks to catch
out the unwary. The build quality was very high and
with the wheel problem solved this will surely be a
classy mid‑range performer. David reckons he went
only slightly over his budget of £12,000 but the level
of finish and quality of the donor reconditioning seem
to more than justify that sort of outlay.
The next machine I got my hands on was
the mighty Chevy 355ci powered beast pumping out a reported
425bhp! Oh boy...this should be interesting.
Andrew Bird isn't new to kit cars. In fact
he owned a Brightwheel Viper before building the Gardner
Douglas, so he's a true Cobra nut. With the GD427 he
wanted something a little special and the first step
towards achieving that was to order GD's new EURO chassis.
Gardner Douglas only supplies this set‑up in rolling
chassis form, citing quality control as the main reason
for not offering a basic chassis and set of wishbones,
so Andrew's build has progressed in a fairly straightforward
manner but even now there are still some odd jobs to
be completed. You'll notice his car is at the moment
devoid of front and rear nudge bars and his will be
the only one here to be fitted with a roll‑over
bar.
This car has also received a paint finish,
this time in metallic and to a top quality standard.
The interior won't let the side down either, with luxurious
carpet, all the usual trimmings and some neat custom
made cappings to keep everything up to scratch. That
said, l think it's a real shame that the body to chassis
location bolts are left visible on the side of the central
tunnel (on the Jaguar based car David has hidden them
under the carpet). Just how often will you need to take
the body off the chassis?
You'll notice that none of the GD427s have
the external bonnet latches common to most fake snakes
and that's because they are all operated by a more conventional
latch method with release situated under the dash in
the cockpit. GD boss, Andy Burrows, tries to discourage
his customers from using the traditional latches, and
also the massive flip‑top fuel caps, for two main
reasons. Not only are they dangerous in the event of
an accident involving pedestrians but (slightly less
important) Andy feels they spoil the otherwise smooth
lines of the car.
There's not a lot under the bonnet of this
car to suggest that it's anything other than a normal
Chevy 350ci. But perhaps the huge round air filter was
an omen of things to come. Back in the cockpit I immediately
fall into difficulties with the large 15"steering
wheel. It's simply obstructing my legs and precluding
me from getting comfortable. Still, the owner doesn't
find it a problem so I'll just have to make do.
The 6‑speed Richmond gearbox is solid
in action and required a firm hand to keep things on
the move. As we drive out into the road I'm immediately
impressed by just how well sorted this car is. The suspension
is firm but, at the same time, supple enough to absorb
the lumps and bumps of a less than forgiving back road.
The steering feels beautifully bedded‑in, being
light yet with perfect balance and feedback. As with
the Jaguar based car, it firms up responsively in the
bendy bits.
I must admit to having a real soft spot
for big American V8s and this one's a real treat. It
offers that instantaneous throttle response that is
so exciting. Touch the throttle and the car responds
immediately, no matter whether you move the pedal half
an inch or punch it to the floor. The latter, it must
be said, should only be done by the very foolhardy,
for with 425bhp available at the snap of a finger, this
beast could seriously catch out the inexperienced. Well
perhaps not, because GD's EURO chassis is clearly a
master at taming these levels of performance. Rarely
have I come across any car that contains such power
so well. Even with this monster engine it'll take some
pretty heavy handed treatment to unstick the rear tyres.
Fast? Just a bit!
Such is the finesse of the GD EURO set‑up
that even after just fifteen minutes I find myself pushing
this wild thing through twisting corners in a way one
wouldn't dare try in other cars after a week. That is
surely, in part, due to the reduced unsprung weight
of this car when compared to any Jaguar alternative.
STATUS manufactured alloy uprights and GD's own wishbones
have replaced the cumbersome items normally employed
from that mighty British cruiser, the Jag XJ6. Also
playing its part must be the more adjustable suspension
geometry allowed by this set‑up over the more
fixed Jag alternative. One thing's for certain, it makes
the Gardner Douglas a hugely capable performer.
The brakes, this time GD's own set‑up,
are more progressive than the Tilton variety used in
the Jaguar car although they're still hard and require
a firm positive action from the driver. The six-speed
gearbox takes a bit of getting used to. The gears are
extremely close together but once mastered will no doubt
be a real joy to use. Sixth gear is unbelievably high
and at 70mph the engine is almost idling at less than
2000rpm! Still, with 425bhp under your right foot, this
mammoth machine will happily pull away cleanly from
under 1500rpm. Awesome stuff.
Finally we come to Gardner Douglas' own
new demonstrator. This is the only car here with a coloured
gelcoat finish. And what a finish it is, too. A quite
excellent moulding that has produced a gelcoat with
a beautifully smooth finish and deep lustre.
Under the bonnet we find Ford's latest
injected Mustang 302ci V8. It certainly looks unusual
situated under this bonnet and is clearly aimed at markets
abroad. The car's fitted with catalytic converters and
much of the other gubbins normally associated with such
things. In this utterly standard form it's an engine
pumping out an utterly respectable 245bhp and 285lbs/ft
torque.
This car I find the easiest in which to obtain a comfortable driving position.
A sensible sized 13" steering wheel makes for loads
of knee room and, with the pedals in their standard
position, I'm quickly at ease. The gearstick is canted
over at a rather funny angle but falls neatly to hand.
In action it has a rather typically vague production
car feel about it. A bit disappointing.
The demonstrator is running slightly softer
springs than the other EURO car and these and the dampers
were still bedding in during our visit. The ride is
definitely on the soft side ‑ just a little too
spongy, but the steering still has that positive feel
to it and the brakes are just as communicative as on
the other car. With just ninety odd miles on the clock
it is clear there are still a few minor bugs to sort
out. Apart from allowing the springs and dampers to
settle, the rear toe‑in setting was a little awry,
causing the back end to get a little lively over the
more uneven back roads. Adjustment is extremely easy,
and Andy immediately altered it on my return to the
workshop.
What a shame it hadn't been spot‑on
for my drive because otherwise this was a real beauty.
In typical injected style, the 302 produced power in
a refined and smooth torque curve that was utterly manageable
but also highly effective in hustling the Garner Douglas
along in great style. Following the Jaguar based car
back to GD's unit, I could reel‑in the lesser
powered machine at will on the straights while only
the oddities of this car's rear suspension set‑up
forced me to tread a little more wearily through the
bends.
At the end of the day I found this Gardner
Douglas visit a really interesting exercise. These were
three utterly different cars all emanating from the
same manufacturer.
But which to choose? Put quite simply,
cost may well be your deciding factor. Jaguar based
cars have been put on the road for as little as £10,000
while most will be looking at nearer £12‑15,000
(GD's fine coloured gelcoat finish can help reduce that).
The EURO option is a rather different kettle of fish.
If you order the basic rolling chassis less engine and
'box and build up from there you may get something on
the road for under £20,000, while if you order a complete
rolling chassis and then a complete body pack (pre assembled)
you'll be paying upwards of £31,000. Quite a difference
over the Jag based car.
If the price hasn't helped you make up
your mind then you need to look at the merits of each
option. Let's not forget that almost all other Cobra
replica manufacturers use Jaguar mechanicals as the
basis for their cars. They do this for the simple reason
that the Jaguar parts are robust and do the job of carrying
around a Cobra‑like bodyshell quite admirably.
Not just that, some are very good cars indeed and the
Gardner Douglas option must be up there with the best
of them. Its price is also very competitive, too.
As a build‑up prospect the GD (in
both guises) must also score very highly as I'd imagine
it's one of the more straightforward to construct. The
ability to almost totally build the car with the body
and chassis split must really help matters.
By
comparison to the Jag based car the EURO option has
very few competitors. Certainly none that we are aware
of offer a backbone set‑up while perhaps only
one or two others run non‑Jaguar based suspension.
I wouldn't hesitate to say that this set‑up is
clearly very capable and delivers a superior ride and
handling to most Jaguar based kits. The suspension design,
as a point of fact, offers more geometry adjustment
that you can hope to achieve using Jaguar components.
If you're a hard driver who likes to get
the most from his cars, then the EURO unquestionably
offers the edge in terms of sheer composure, steering
feel and awesome brakes. It's a car in which you can
feel totally confident. I wouldn't go the all out 425bhp
route, damn good fun though it is. Far more user friendly
and offering bags of bhp and torque is the injected
Ford 302 of the company demonstrator. The EURO offers
the owner a top‑fight driving experience with
all the splendour and presence that comes from that
classic shape. If you've got the dosh, you could do
a lot worse than putting it into a GD427 EURO.
Sadly, the bottom line will probably be
that few of us can actually afford the EURO package
so it's just as well that Gardner Douglas still offer
the Jaguar option. For me, this car's main plus points
are it's apparent ease of build, quality of gelcoat
finish and overall affordability. For a comparatively
middle‑range sum you should be the owner of a
Cobra replica to match rather more expensive machines.
One thing's for sure, it really ought to be on your
test drive list when you come to make a decision.
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